Customized Plate Exchanger Cleaning
The recurring fouling in the plate exchangers indicated that traditional cleaning methods were insufficient for maintaining optimal flow and temperature. Laboratory analysis provided by the client identified the specific product causing the exchanger performance issues, highlighting the need for a more effective cleaning solution to address these challenges.
SOLUTION
In collaboration with Cascade Laboratory Services, a specialized chemical cleaning procedure was developed specifically for plate exchangers. This innovative approach utilized a hybrid degreaser, which allowed for a more efficient wash procedure. The cleaning process, executed over a four-hour wash cycle, significantly reduced chemical usage, water consumption, and neutralization costs, providing a more sustainable and cost-effective solution.
RESULTS
The customized exchanger cleaning project resulted in significant operational improvements. By eliminating the need for weekly cleanings, Cascade saved considerable costs annually. Additionally, daily chemical expenses were reduced by 50%, leading to substantial savings each day. Downtime was also minimized, with 2 fewer hours required per cleaning, enhancing overall efficiency and reducing operational disruptions.
IMPACT
Enhanced performance, cost-efficiency, and reliability through optimized cleaning methods.
